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Crushing and handsorting
of copper ore, Ross Island
After extraction, the copper ore was sorted outside the Bronze Age
mine to remove as much of the barren limestone as possible. The
mineralised fragments were then taken to work camps adjacent to the
mines. The ore was then finely crushed using stone hammers, anvils and
grinding stones, and continuously hand-sorted to provide a rich
concentrate. The proximity of the lake shore raises the possibility of
water separation, by washing the crushed ore to separate the heavier
metallic content.
Archaeological excavation of the early mine camp at Ross Island
uncovered important evidence for the conversion of this mineralised rock
to metal through the process of smelting. This involved burning the
finely broken copper ore in a charcoal-fired pit furnace, to produce
droplets of copper metal. These droplets were then re-melted to form
small ingots, an example of which was found in a bog at Knockasarnet
near Killarney. These pits represent the first copper smelting furnaces
discovered from the Bronze Age in Ireland. Research has shown that the
copper ore smelted here is naturally rich in arsenic, some of which
passed into the resulting metal.